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Elements and Performance Criteria

  1. Prepare to rewind single phase machines
  2. Existing WHS/OHS risk control measures for work preparation are followed
  3. Work instructions are identified, obtained and applied
  4. Advice is sought from work supervisor to ensure the work is coordinated effectively with others
  5. Winding data is obtained from records or work supervisor in accordance with workplace procedures
  6. Materials required for work are obtained in accordance with technical specifications and workplace procedures
  7. Tools, equipment and testing devices needed to carry out work are obtained and checked for correct operation and safety
  8. Rewind single phase machines
  9. Machines/equipment are checked and isolated in accordance with WHS/OHS requirements and workplace procedures
  10. Single phase machine is dismantled and parts tagged and stored to prevent loss or damage in accordance with workplace procedures and instructions
  11. Winding is stripped from stator in accordance with workplace procedure and instructions
  12. Stator is wound and insulated in accordance with winding data and workplace procedures
  13. Machine is assembled and prepared for inspection and testing in accordance with workplace procedures
  14. Unplanned situations are responded to in accordance with workplace procedures in a manner that minimises risk to personnel and equipment
  15. Routine quality checks are conducted to ensure electrical coils are correctly wound with correct wire, number of turns and shape in accordance with work instructions and technical specifications
  16. Rewind stators work is completed within timeframe, environment and workplace conditions
  17. Complete workplace report
  18. Workplace report, forms/data sheets are completed accurately in accordance with workplace procedures

Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions on at least two separate occasions and include:

applying relevant work health and safety (WHS)/occupational health and safety (OHS) requirements and workplace procedures and practices, including using risk control measures

applying sustainable energy principles and practices

completing work reports

planning to dismantle and wind stators for single phase machines

rewinding single phase induction machines, including:

adhering to quality workplace procedures

assembling machine and preparing for inspection and testing

completing workplace report/forms accurately

dealing with unplanned events in accordance with workplace procedures in a manner that minimises risk to personnel and equipment

dismantling machine and storing parts securely

following winding specifications and/or instructions

preparing stator for winding

selecting correct coils and insulation

winding and connecting stator correctly

using tools safely in accordance with workplace procedures.


Knowledge Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions and include knowledge of:

relevant job safety assessments or risk mitigation processes

relevant manufacturer specifications

relevant WHS/OHS legislated requirements

relevant workplace documentation

relevant workplace policies and procedures

safe working practices and rewinding single phase machines

sustainable energy principles and practices

techniques of winding single phase machines, including:

electrical machine insulation types and applications

coil placement techniques

coil connection arrangements and terminations

winding insulation methods.